Thursday, 21 February 2019

Northern Rail Industry Leaders, Building the North's New Railway

We want a faster, more reliable, high capacity railway in the North and "we deserve it" the words of Mike Hulme Co-chair of the Northern Rail Industry Leaders speaking today at the launch of the "Building the North's New Railways" report. I'm certain these words will resonate with any commuters from the North who perhaps looks to South at projects like Crossrail and think, why haven't we got a Crossrail of the North?


As a passionate campaigner and supporter of the railways, but still, somewhat of an outsider, it was fascinating to hear what each of the speakers had to say as to why the North does not yet have its own Crossrail. I came away with a clearer understanding of the challenges facing the industry which could act to stifle investment in transport in the North, but also a sense that we are at the cusp of a seismic shift in the future of the railways right across the North.




Mike Hulm, Co-chair of NRIL


But first I want to skip to the very end of the conference, I was the guy sitting at the back who asked the awkward question, a straightforward question I thought about improvements to the Oxford Rd to Manchester Piccadilly corridor, which as far as I knew was up until fairly recently a shovel ready project which was almost about to begin. My two-part question, was "what has happened to the project" and "are they starting from scratch?" with regards to design and funding of the project, which at one stage formed the backbone of what was called Northern Hub. Admittedly possibly a question for another time, however, I asked the question, the room fell silent breifly, but I did get answer of sorts (no disrespect to Mr. Wood who did answer) but he said that the area in question is particularly challenging, with high-frequency passenger services mixed with slow-moving freight trains powered sometimes by diesel, sometime electric, which means that untangling the corridor is not straight forward, adding we will know more in the summer...

Why bring this up? One, my own curiosity, but also to get a sense of where Transport for the North is up to with regards to investment and unblocking a bottleneck at a key part of the East-West railway network. The answer I got though did underline one of the challenges facing the North as a whole, the East-West corridor is extremely congested, it serves, local, regional, intercity and freight services all competing for only a finite number of train paths. It would seem then that providing greater capacity and reduced journey time is a monumental challenge. But a challenge TfN and those within the industry are willing to take on in order to unlock a potential prize of £100bn worth of economic benefits by 2050.



 
Q and A  panel from left to  right 
  • Mike Hulme, Co-chair NRIL
  • Justin Moss, Co-Chair NRIL
  • Tim Wood, Transport for the North
  • Lucy Prior, RTS solution
  • Daniel Cochlin, Head of External Affairs Northern Powerhouse Partnership
  • Professor Simon Iwnicki, University of Huddersfield
The focus of the report however, wasn't directly about the technical challenges or what Northern Power House Rail will look like, it was about something often overlooked and something which as it turns out could potentially be a greater hurdle than the engineering changelings that lay ahead. Northern Powerhouse Rail Director Tim Wood said something that is crucial for future of rail investment in the North; that the Treasury will not release funds if TfN cannot prove that there is the skilled workforce in place to undertake the improvements that are being proposed.

When people talk about investment, they usually talk about how much a project will cost or how the Government should invest more in the North. What I took from the speaker's comments is that Government is willing to invest but there is a massive skills shortage facing the industry and it is up to the industry to train the skilled engineers required to undertake such a massive undertaking as connecting East and West with a fast, high frequency rail network

In response the industry via this report seems to be saying that they need a steady stream of work so that they can be confident enough to invest in training the thousands of workers needed, not just engineers on the ground but, architects, project managers and procurement professionals, to name but a few. Not only that the but also to invest in new technologies that will be required to help deliver additional capacity, better customer interfaces and help to deliver projects on time and on budget.

This potentially could leave the industry, TfN and Government at an impasse with neither the Treasury or industry willing to budge. However, and now comes the good news, the industry has taken up the challenge and in the words of Mark Hulme, "today is a call to arms". A call from the 8 companies who helped produced the report to the industry, from SMEs and large companies to Universities and government bodies, on how the industry as a whole can overcome the shortages of skilled men and woman and how they can use technology and big data to improve efficiency.

Throughout the report and today's talks there was a common theme, that the industry needs a smooth and stable pipeline of work, with a working figure of between £2b and £3bn each year over 30 years. But also crucially that industry if willing to change, modernise and train the skilled workforce needed in order to deliver a transformation upgrade of railways across the North.

It's worth mentioning not once did I hear the phrase we need HS3 (Northern Powerhouse Rail) instead of HS2, it's clear to business leaders and the rail industry in the North that we need both. In the words of Tim Wood "we need HS2 and we need East West capacity as well, it is about capacity not just speed"


In the next blog I hope to set out key objectives of the report and if there are any clues as to what a new Northern Powerhouse East-West railway might look like.


One last quote to finish on, which gives a good sense of the mood within the industry in the North currently; "Northern Power House Rail and HS2 are coming and we need to be ready" Tim Wood

Read part 2: Transport for the North's long term ambition



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Tuesday, 19 February 2019

Airbus Beluga XL first visit to the UK

On Friday 15th of February 2019 the Beluga XL made its first visit to Airbus'  Broughton manufacturing facility in the UK. This was in fact, the first time the new replacement for the existing Beluga aircraft had visited the UK since it first rolled off the production line in January 2018. Since 2018 the Beluga has undergone ground testing culminating in its maiden flight in July 2018 after which it underwent a rigorous flight test certification campaign.

Beluga XL F-WBXL is the first of 5 super transporters to be built in order to carry aircraft sections between the various manufacturing facilities spread right across Europe. The new Beluga XL aircraft will work alongside the existing Beluga fleet until they are finally withdrawn in 2021.

Once the Belgua XL is fully commissioned it will become a regular visitor to Broughton as has its predecessor for more than 20 years. The Broughton facility manufactures wings for all of Airbus's commercial aircraft including the A350 and A380.

[click to enlarge]
First dummy landing approaching Broughton

One of the main constraints with the existing Beluga fleet is their wing carrying capacity, currently only able to carry 1 A350 Extra Wide Body wing at a time. The Beluga XL with 30% more capacity than the existing Beluga will be able to carry 2 A350XWB wings at a time to the aircraft manufacturing facility in Toulouse.


While the large bulbous upper fuselage was manufactured specifically for the Beluga XL, the aircraft actually uses other sections from existing Airbus commercial jets. Its aft sections for example is based on the A330-300 while the forward section on the A330-200. The floor structure which is reinforced comes from the A300-200F which is the freighter variant of the A330-200.



Airbus Beluga XL facts and figures
  • Length: 63.1 m
  • Wingspan: 60.3 m
  • Height: 18.9 m
  • Capacity 50,500 kg
  • Max takeoff weight: 227,000 kg
  • Cargo hold: 2,209 cubic metres
  • Engines: 2 × Rolls-Royce Trent 700
  • Cruise speed: 737 km/h (458 mph) 



A380

None of the existing or new Belugas have or will have the ability to carry the wings for the A380 Super Jumbo, they have always been transported from the factory over land and sea. The journey begins by special barge along the River Dee to the Port of Mostyn, at which stage the wings are loaded onto a roll-on/roll-off vessel for the journey by sea to the French port of Pauillac. From there they are transferred to another barge which carries them up the Garonne River from Pauillac to Langon. The last section of the journey to the factory in Toulouse is completed by road.

Sadly it was announced on the same day as the Beluga XL visited the UK, that Airbus will stop making the A380, surely a bitter bittersweet day for the employees at Broughton and around the UK who currently manufacture parts for the A380. Airbus will stop making the A380 in 2021 after it has delivered the final super jumbo to Emirates. It is unclear how this will impact on jobs at Broughton as it will continue (as far I know) to make wings for all of Airbus' other commercial airliners. However the future of those workers involved in the complex logistics by road, river and sea is less clear.


Although the end of A380 production is concerning news for employees throughout Airbus, the fact that the Beluga XL is being built specifically to help support the ramp-up in production of the A350XWB should come as some comfort to the 12,000 skilled men and women who work for Airbus in the UK alone.


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Wednesday, 13 February 2019

Northern Gateway, Deeside

Progress is finally beginning to be made on the multi-million pound Northern Gateway scheme for which outline planning permission was first granted for housing development, a hotel and technology park back in 2013.

Since then the only visible sign of progress was the completion in 2016 of an access road leading from the B5441 Welsh Road, for which £3.1m was awarded by the Welsh Government. Since then it appeared as if the project had stalled and the road sat unused, however work to clear the land ready for development is now well underway.

A key part of the North Gateway scheme is a 140-acre development lead by Praxis Real Estate Management Ltd. The scheme has outline planning permission for the development consisting of B2 general industrial units and B8 Storage or distribution units, with industrial units ranging in size from 50,000 sq ft up to 1,000,000 sq ft.

[click to enlarge] 

D Morgan PLC which had previously constructed the link road is now the principal contractor for The Airfields development and has already begun work to clear the site. The image below shows the scale of the works that has already been undertaken.

[click to enlarge] 


As well as The Airfields development, detailed proposals have also been submitted by developer Pochin to build 134 houses on the former Corus steelworks site located in Garden City. It is proposed that a total of 725 homes will be constructed over a period of 9 years on the site.

If the full scope of the Northern Gateway development can be realised it is hoped that 5000 jobs will be created in total. If this is to be achieved it is vital that transport links to Northern Gateway and Deeside Industrial Park are improved.

[click to enlarge]  

So far it has been announced that “Red Option” which aims to reduce congestion on the A494 to A55 corridor has been chosen to be taken forward to the planning phase. Enhancements along the A548 and a new section of road to be constructed connecting the Flintshire bridge to the A55 will vastly improve the vital link to Holyhead and help to reduce congestion on the section of the A494 known as Drome Corner leading to Aston Hill.

Plans to improve public transport are also being explored with a proposal put forward to improve Hawarden Bridge station on the Wrexham Bidston line which would serve the Garden City/Corus steelworks development. In addition, plans have been taken forward to explore the feasibility of building a new station on the Wrexham Bidston line that would serve the Deeside Industrial Park

The new station known as Deeside Parkway would be located near to the UPM paper mill and Great Bear distribution centre. If the new station was constructed not only would it provide access for workers from the Wirral and North East Wales to access the Deeside Industrial Park, but it could also serve as a park and ride facility for residents from Flint and Connah's Quay who wish to travel by rail to Liverpool, which has the potential to reduce congestion on the Welsh road leading to the M53. The provision of shuttle buses to serve the Deeside and Garden City areas area are also being considered as part of a wider public transport strategy.

If the plans can be delivered in conjunction with improvements to road and rail links then Northern Gateway has the potential to have far-reaching economic benefits and provide employment not just North East Wales but also the Wirral and Cheshire West. I hope to able to follow the development over the coming years.

[click to enlarge] 

Monday, 11 February 2019

HS2 will benefit towns and cities north of Birmingham!


[Updated September 2020]

It is often inferred incorrectly by some news outlets and opponents of HS2 that it is "just a line from London to Birmingham", notwithstanding the fact that legislation is currently making its way through parliament for HS2 to reach Crewe by 2027 and Manchester and Leeds by 2033, it has, in fact, always been the case that HS2 will benefit towns and cities north of Birmingham, and indeed north of Manchester and Leeds, with benefits reaching as far north as Preston, York, Newcastle, Glasgow and Edinburgh.

Technically speaking phase one should be described as a dedicated high-speed railway from London Euston, to a junction which joins the West Coast Main Line (WCML) located at Handsacre, north of Lichfield, with a high-speed spur to Birmingham City centre. Why is this definition important? Because first and foremost it more accurately describes what is currently being constructed, but also, critically it highlights the potential for services to travel further north by connecting HS2 to the WCML.

It has always been envisaged that what were called "classic compatible" trains would leave the core HS2 network and join the WCML initially at the junction constructed north of Lichfield, these trains would then be able to travel onwards (all be it at "conventional" speeds) to places such as Manchester, Liverpool, Glasgow, Edinburgh and stations in between.

[Update] This blog was written before the findings of the Oakervee Review were published, prior to which it was assumed HS2 services would join the WCML at Handsacre junction. It has since been suggested that classic compatible services should only commence after the construction of phase 2a, from Lichfield to Crewe. It is hoped that this link will be constructed by 2027, which would still mean that HS2 services will benefit towns and cities north of Birmingham before the completion of the full network to Manchester and Leeds, with connections further north to the WCML north of Warrington and ECML north of Leeds.

The Invitation to Tender (ITT) that was issued for the first tranche of units stipulates within the rolling stock procurement guidelines, that so-called “conventional-compatibles" shall be able to travel at 360kh/h whilst on the HS2 network, but crucially, must also be able to travel on existing railway lines and therefore be able to fit within existing infrastructure and stations.

Although the "conventional-compatibles" will be limited to a maximum speed of 200km/h (125mph) on existing rails, the fact that they will be able to travel at a maximum speed of up to 360km/h between London Euston and Crewe means that significant journey time savings will be achieved between the North and London as soon as HS2 phase 2a opens. More importantly, in addition to journey time savings, HS2 phase 1 and 2a will release vital capacity from the WCML, which means existing WCML services which currently stop at very few stations south of the West Midlands, will be able to stop at busy commuter towns along the WCML such Nuneaton, Rugby and Milton Keynes.


 


  
HS2 Ltd's map clearly shows dedicated HS2 services and "classic compatible" services which will use HS2 and existing lines.

HS2 will release capacity on the WCML and eventually the ECML (when phase 2b is complete), by providing express intercity services between places such as Manchester, Leeds, Liverpool, Preston and Glasgow to London when phase 2a opens. However, these services will not completely replace current WCML services, therefore passengers will benefit from extra capacity and more choice. With the completion of phase 2a existing WCML services will be able to call at more stations, providing improved regional links for towns and cities served by the WCML. With HS2 services providing fast express services from as far north as Scotland and towns and cities in between to London.
 

One of the main reasons that ticket prices are so expensive for peak time travel is because there is insufficient capacity on the WCML, especially on the section between the West Midlands and London Euston. This issue cannot be resolved easily or cheaply given that the WCML is one of the busiest mixed-traffic railways in Europe. Any further upgrades akin to WCML modernisation programme which took place between 1998 and 2008 would be immensely disruptive and incredibly costly.
 

The final estimated total for the modernisation programme currently stands at around £10bn. Yet despite further upgrades, renewals and even lengthening of trains since 2008 the WCML is now heavily congested. Passenger numbers on Virgin West Coast services alone more than doubled between 1997 and 2019, from 15m to 38m [1], between the period 2017/18, putting additional strain on a congested network which wasn't designed to cope with the volume of traffic that is using the line today, this includes express passenger services, local and regional passenger services and freight.



[1] https://dataportal.orr.gov.uk/displayreport/html/html/c7cf70e5-0514-44be-8ecd-0f1c89074cef





Thursday, 6 December 2018

Dieselgate, after the dust has settled

I have owned and driven diesel cars and vans since I passed my driving test, bar one petrol car when I first passed. I have always been a devotee of diesel cars and diesel engines in general, in my opinion for reliability and long distance fuel efficiency they cannot be beaten.

Even with the development of newer more efficient petrol engines, they are unable to compete with diesel engines for fuel efficiency, pure pulling power and reliability. That is why diesel engines still power the modern economy, diesel engines are used to power the machinery which produces the food we eat and drive the vehicles which transports the goods we buy.

So, it was with great surprise and disappointment that I learned (admittedly this was some years ago) that some car manufacturers were cheating the system and were allegedly building diesel powered vehicles that emitted more dangerous gasses than were allowed under US and EU law. This news has since gone on to have a huge knock-on effect to vehicle manufacturers, even those for which no allegations were leveled against them.

I believe however that news reports on the story at the time were confusing and didn't really explain what particular legislation the engines were falling foul of, nor in my opinion did the media fully explain which emissions were being released at levels above those allowed.

To be Frank I think the media and government's subsequent over-reaction lead to the collapse of the market in diesel engines, a fact which has has been particularly harmful to the UK vehicle manufacturing industry.

Jaguar Land Rover in particular has paid a heavy price for the fallout from diesel-gate, being that diesel powered vehicles make up a large proportion of those sold by the company. Diesel engines after all being most suited to large vehicles such as Land-Rover 4x4s and sports utility vehicles.

Environmentalists will probably be chomping at the bit to explain why it was the vehicle manufacturers fault that diesel-gate happened at all, but let me explain why I think the Governments' move to being anti-diesel was and is an overreaction.

I should start by saying that I am in no way defending those manufacturers who cheated the system, what they did was outrageous and unacceptable but I do think that the media and government has a lot to answer for in its response.

If I'm perfectly honest I don't know full details of how manufacturers cheated the system, but as I understand it the under certain circumstances on-board computers of cars fitted with certain diesel engines were programmed to know when the vehicle was under test conditions (or programmed prior to test), the engine management system would then use various means to reduce the amount of Nitrogen Oxides (NOx) the engine produced, therefore allowing the vehicle to pass US and EU emissions tests.

The result being that some diesel cars were emitting greater amounts of NOx than legally permitted. Therefore breaking US and EU law and deceiving consumers into believing that the vehicles were more environmentally friendly than in reality.

Now, it is important to understand the difference between NOx, CO2 and the impact each has on the environment. CO2 is an invisible and odorless greenhouse gas emitted by all internal combustion engines, for which there is overwhelming evidence to suggest it is one of the major factors in global warming. NOx on the other hand has a more localised effect on the environment and people, "The main effect of breathing in raised levels of nitrogen dioxide is the increased likelihood of respiratory problems. Nitrogen dioxide inflames the lining of the lungs, and it can reduce immunity to lung infections. This can cause problems such as wheezing, coughing, colds, flu and bronchitis." [1]

Therefore NOx emissions are a serious threat to people's health and the amount of NOx that vehicles can produce is tightly controlled, hence why US and EU emissions standards have been steadily tightened since 1991 when, in Europe the Euro I standards for passenger and light vehicles were first introduced. In 2014 Euro 6 stands came into force which limited the amount of NOx that was permitted to be released to 0.080g of NOx per km.

So when the diesel-gate story broke and the media began to refer to "emissions", the first thought the public had was that diesel are much worse for the environment than manufacturers and indeed governments had been claiming for decades. Whilst it is entirely true to say that some diesel vehicles were more efficient than their modern petrol equivalents. This means that diesel vehicles still produce less C02 per km when compared with similar petrol vehicles in certain circumstances.

Diesel-gate Paradox

Before I go on to the way in which manufactures can and do limit NOx, it is important to realise that there is there is some what of a paradox which played a part in the current situation. Manufactures have strived to make engines as efficient as possible since the invention of the diesel engines back in 1890 by Rudolf Diesel.

Technologies such as injection, later direct injection and turbo charging have lead to diesel engines which convert as much as 45% of the fuel into mechanical energy, compared with petrol engines which are broadly only 30% efficient.

However in order to increase efficiency the temperature of the burn must be increased. With increasing temperatures and pressures comes an unwanted byproduct, NOx gases. So when the EU and US began to clamp down the amounts of NOx that can be emitted by motor vehicles manufactures began to look at ways in which to reduce the emissions.

Exhaust gas re-circulation 

Paradoxically one method was to reduce the temperate at which the diesel burnt. The method which the vast majority of manufactures eventually settled on was exhaust gas re-circulation (EGR). EGR is a method of reducing the temperature within the cylinder and therefore the amount of NOx emitted. An EGR valve works by letting a small amount of exhaust gases back into the cylinders, this has the effect of reducing the temperature of the burn within the cylinder, thus reducing the amount of NOx generated.

EGR is a relatively inexpensive way in which to reduce NOx, however it does have its drawbacks, mainly in that by reducing the combustion temperature the efficiency of the engine is reduced. Also EGR valves must open and close at very specific points, they should not for instance open when the engine is cold. However EGR valves can become clogged with soot from the exhaust gas mixture and therefore remain jammed open during periods when they are supposed to be closed.

Selective catalytic reduction

There is another way to reduce NOx however, and it is a method which is already widely used within heavy goods vehicles and agricultural machinery. The alternative is to inject what is know as diesel exhaust fluid DEF (32.5% urea and 67.5% deionized water) [3] into the exhaust stream, the subsequent chemical reaction converts the NOx gases into gaseous nitrogen and water. People will most likely know the fluid by one of its brand names, Adblue. This is sold at most petrol stations and it poured into a small tank which often has a blue cap.

The process known as selective catalytic reduction (SCR) can reduce NOx emission by up to 90% [4] whilst allowing the engine to burn the fuel at the optimal temperature, therefore it would seem to tick all the right boxes, it reduces NOx whilst allowing diesel engines to operate at high temperatures and therefore more efficiently.

However SCR systems are more complicated and therefore upfront costs are greater, also drivers are required to ensure that the system is topped up with DEF without which the system does not work. This isn't an issue so much with HGV drivers and farm machinery operators who are typically more accustomed to regular vehicle maintenance and checks, also the cost of larger engines is enough to negate the upfront cost of the SCR system. This may be why, whilst adblue has been on the market for a number of years, up to now only a small number of vehicle manufactures have been willing to fit SCR systems to personal vehicles and small commercial vehicles.

Conclusion 

After all that, in conclusion given that there are practical means of reducing NOx emissions to "safe" levels I believe that governments have been rash in their decisions to begin clamping down on diesel engines. Even if governments reconsider their decisions as SCR system become more common, the looming potential threat that all diesel vehicles could be banned from city centres or urban environments is enough in my opinion to have irrevocably damaged the market for diesel vehicles, even though there may still be many benefits of driving diesel powered vehicles for certain types of drivers. 

Final thought

I do think that diesel engines are most likely unsuitable for people who only drive around town and hardly every venture out onto the motorway, not least because the benefits of greater economy will not be felt, but also because as well as EGR and SCR, diesel vehicles also employ diesel particulate filters (DPF) which reduce heavy particulates (soot). 

The filters work in urban environments when the engine is under reduced loads to capture the particulate matter. Said filters are then designed to "regenerate" in a process which burns off the soot in order to clean the filter, however this process usually only occurs at high speeds or when the engine is under sustained heavy load, therefore in theory burning off accumulated soot away from urban environments. Hence why I believe that diesel powered vehicles are suitable for motorists who do a large number of miles and use motorways often.




[1] http://www.environment.gov.au/protection/publications/factsheet-nitrogen-dioxide-no2

[2] https://en.m.wikipedia.org/wiki/European_emission_standards

[3] https://en.wikipedia.org/wiki/Diesel_exhaust#Remedies

[4] https://www.prnewswire.com/news-releases/clean-diesel-what-is-scr-selective-catalytic-reduction-how-does-it-work-----why-is-it-important-300158921.html

Thursday, 2 August 2018

Liverpool Lime Street transformation


Liverpool Lime Street station fully re-opened on the 30th of July after an 8-week closure to allow for the upgrade of track and alterations to platforms to be made. The closure was the second phase of a major upgrade, with the first having taken place during the Autumn last year.


The upgrade of Liverpool Lime St is part of a larger £340m upgrade plan which will vastly improve rail services within the Liverpool City Region. The work undertaken at the station is an essential element of the scheme which will allow an additional 3 services per hour to call at Liverpool Lime St. The work will facilitate the introduction of 2 new services both of which are due to begin operating from December 2018.

A new hourly service to be operated by KeolisAmey (Wales and Borders) will serve Liverpool South Parkway, Helsby and Frodsham. This service which is due to begin in December 2018 is being made possible with the upgrade of Lime St and work to bring the Halton Curve back into full use. 

The other service operated by Trans Pennine Express is due to begin operating from December 2018 and will provide a direct service between Liverpool and Glasgow. 

The new services are being made possible with the construction of a brand new platform and upgrades to the track approaching the station. Control over signalling is also being diverted to a new central control centre.

Virgin Pendolino departing Platform 9

The most noticeable change for passengers will be the remodeled platforms. Platform 0 has now been removed, platforms 1 and 2 are still in the process of being extended, whilst platforms 3 and 4 have been widened. Platform 6 has been realigned and new platforms for 7 and 8 have been constructed. Lastly, platforms 9 and 10 have been extended, with 11 car Virgin Trains services now using platform 9.

Old meets new. Deliberate clear definition between old brickwork, repairs, new brickwork 

Another noticeable change for passengers using Virgin Trains services is the relocation of the First Class lounge and customer information desk. Currently both are located within a new structure located on the main concourse. However The White Star pub which was located above M&S Simply Food has now gone to make way for a new First Class lounge. It is not clear if the current structure on the main concourse is temporary or will be altered once the new lounge opens.




Key Facts:

1 million hours worked.
2.9km of new track installed.
16,000 tonnes of ballast used.
11km new overhead line wiring installed.
26 new signals installed.


Final works will take place on the 2nd of September and 14th of October and will see platforms 1 and 2 come into full use. Once complete the works will allow for new and more reliable services, the new and reconfigured platforms will also allow an increasing number of passengers to use the station more safely.


More information is available on the Network Rail website.



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Friday, 22 June 2018

RailLive Special - Class 769 Flex by Porterbrook

This third in a series of "RailLive special" posts features yet more recycling or what could be more accurately described as upcycling, as Vivarail is not the only company to have seen the benefits of converting redundant electric trains to run on other forms of power.

Porterbrook has been developing its own bi-mode (or in fact tri-mode) units for a number of years and last year it was announced that Arriva Rail North (Northern) had ordered 8 of what were branded "Flex" trains, which now have a TOPS classification of 769

The Flex units are being converted from class 319s all which have been sent off lease from Thameslink and Southern. Some 319s  were sent north to operate on recently electrified lines between Manchester, Liverpool and Preston, with the first refurbished 319 entering service between Liverpool and Manchester in 2015. However the majority of the 319s are now surplus to requirements.

769 000 already painted in Northern colours 

The Flex units are being described as "Tri-mode" as they will be able to draw power from 750v DC third rail and 25kV overhead lines whilst also being able to operate under their own power on non-electrified lines.

Each 4 car train will have 2 6 cylinder diesel engines provided by MAN placed underneath each driving vehicle, the engines will be used to generate electricity to power traction motors. Each horizontal 6 cylinder engine will produce 390kw and will comply with the latest EU Stage IIIB emission standards.

The horizontal 6 cylinder 13 Litre engine provided by MAN

Since the initial order of 8 units for Northern was confirmed a further 24 units have been ordered, 19 for Great Western Railway and 5 for Arriva Trains Wales. The 5 units originally ordered by ATW were destined for South Wales and despite the announcement that KeolisAmey will take over the Wales and Borders franchise the current plans do not seem to have changed. 

It is understood that GWR will use 769s on Reading - Gatwick Airport and Reading - Oxford routes. This will allow GWR to re-deploy class 165/166s to the Bristol area.

5 years ago it was thought that demand for diesel multiple units (DMUs) would decrease rapidly and that the routes on which the class 796s will operate would be electrified. But with cancellations and delays to electrification schemes the rail industry found itself with a potential shortage of rolling stock and crucially DMUs.

Whilst it is true to say that train operating companies have suffered from a shortage of DMUs for a number of years, the problems facing the rail industry over the next 1 to 3 year could have been much worse. With public pressure to remove Pacers from service completely, electrification woes and new disability standards which mean many DMUs will have to be modified by 2020 to comply with PRM TSI standards all having an affect on the availability of units. 


That is if companies such as Porterbrook and Vivarail hadn't spotted the potential problems facing the industry and decided to take a risk and invest in developing solutions which could be deployed relatively quickly and were cost-effective in the short to medium term. 

The class 769s and 230s will allow class 15Xs to be sent off lease to be modified to comply with PRM TSI standards and will fill a gap left by the delays and cancellation of electrification schemes. Both trains will be able to operate on electrified and non-electrified lines so no services will have to terminate where electrification ends or mean that DMUs are running for long periods along sections of railway that have been electrified. 

It is hoped that passengers will see the benefits of these new units within the next 12 months and I'm fairly certain they will not notice that they will be riding on upcycled trains. 



There was a huge amount to see at year's RailLive organised by Rail magazine so I have a number of posts planned covering innovation and technology. This year in particular there seemed to be a lot of innovative products on display and brand new never before seen technology. So if you follow Engineering Focus on social media or click the "subscribe by e-mail" link you won't miss out on any of the latest content over the next week. 


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